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Supply chain optimization projects often focus on exploiting the
advantages of new sourcing options: off-shoring to lower cost
manufacturing facilities, switching to new suppliers, or determining
optimal customer servicing assignments. Each of these options
presents tremendous cost opportunities for the business, but each
also carries risks as well.
The real task for strategic supply chain planning is to identify
and quantify the trade-offs implicit in each option. Cost vs.
Time, Inventory vs. Service, Fixed Costs
vs. Variable Costs. The
question in each case is not "what is the answer to the math
problem?", but "what is the right answer for my business?" Supply Chain Guru is used in each situation to define and quantify
the alternatives in support of the business strategy. [figure
1]
What are the effects of moving manufacturing
processes off-shore?
Globalization and falling trade barriers have opened up many opportunities
to improve the cost structure of your company, a global manufacturer
and distributor of complex, heavy equipment. Currently, your primary
manufacturing is performed in your flagship European factory,
but a new, modernized factory has opened in Shanghai, China. What
are the potential savings in shifting production of some products
to Shanghai? Specifically, what are the effects on:
Production
Cost
Transportation
Cost
Inventory
Investment
Greenhouse Gas Emissions/Carbon Footprint
If the supply is occasionally disrupted
or subject to frequent shipping delays, will you have to increase
inventory to offset the variability?
Most certainly the answer is yes, but the real question
is: how much will you increase your investment in inventory to
maintain existing service levels? How much will you have to invest
to improve service levels? Does this outweigh the cost benefits
of off shoring in the first place?

Supply Chain Guru will help you quantify both the costs AND the
service impact of making big changes to your manufacturing strategy,
turning high risk ideas into low risk alternatives!
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